Optiflux Orientation Process – A Patented Breakthrough in PVC-O Technology
OTIPL, formerly Optiflux Pipes Industries, has been a pioneer in PVC-O pipe manufacturing since 2013. Certified by BIS and ISO 16422, it ensures high-quality standards with a strong production capacity of 8000 MT per annum. Approved by key state water authorities and trusted internationally, including a successful project in South Africa, OTIPL is a reliable name in advanced pipe solutions.
At Optiflux, we have developed and patented an advanced molecular orientation process that transforms conventional PVC into PVC-O (Molecularly Oriented PVC) — a material engineered for maximum strength, efficiency, and durability.
The Process
Through our proprietary Molecular Orientation technology, the molecular chains in the pipe wall are precisely oriented in both axial and circumferential directions.
This unique alignment enhances the polymer structure, enabling Optiflux to produce PVC-O pipes of Class 500 (MRS 50) — the highest performance category defined under international standards
Layered Structure of PVC-O Pipe – Engineered by Optiflux Technology
Optiflux PVC-O pipes are designed with a precision-oriented, multi-layered structure that delivers unmatched strength, flexibility, and long-term performance
Each layer in the pipe is engineered through Optiflux’s patented molecular orientation process, ensuring consistent material quality and superior mechanical properties.
High Strength Class 500
Orientation increases the tensile and hoop strength of the material, achieving Class 500 (MRS 50) performance — nearly double the strength of standard PVC.
Lightweight & Flexible
Delivers superior mechanical strength with 30–40% less weight, ensuring easy handling and reduced installation costs
Enhanced Impact Resistance
The oriented molecular structure provides exceptional resistance to shocks, ground movement, and water hammer effects
Optiflux – Engineering Tomorrow’s Water Infrastructure
Optiflux is India’s first startup pioneering PVC-O pipe technology, offering advanced manufacturing systems and high-performance pipes built for strength, efficiency, and sustainability.
With patented technology and in-house equipment design, Optiflux is redefining how the world sees PVC-O innovation — Made in India, for the world.
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What We Do
Optiflux develops and supplies
- Patented PVC-O Manufacturing Technology
- High-Strength Class 500 (MRS 50) Pipes
- Complete Solutions for PVC-O production
Optiflux PVC-O Manufacturing Equipment Lineup
Optiflux offers a range of custom-engineered machines for producing Class 500 (MRS 50) PVC-O pipes — designed for high output, consistent quality, and efficient energy use.
Each model is optimized for specific pipe diameters and production capacities, ensuring flexibility for small, medium, and large-scale manufacturers.
|
Model
|
Pipe Size
|
Production Capacity per Annum
|
|---|---|---|
|
OPTECH 200
|
110 - 200
|
1600 MT
|
|
OPTECH 400
|
110 - 400
|
3000 MT
|
|
OPTECH 630
|
250 - 630
|
4500 MT
|
Custom Engineering by Optiflux
Optiflux also offers tailor-made systems for specific customer requirements, pipe sizes, or local standards.
Our expert team provides end-to-end support — from design, installation, and commissioning to operator training
What is PVC-O?
Bi-Axially Oriented Polyvinyl Chloride
Definition & Process
PVC-O stands for Bi-axially Oriented PVC, A pre-form PVC pipe of half the diameter is first made via extrusion, then undergoes orientation which inflates and aligns PVC molecules into a stronger structure.
Molecular Orientation
PVC molecules are stretched and aligned under controlled heat and pressure, creating a layered polymer structure with enhanced properties.
Resulting Strength
This orientation process gives PVC-O pipes superior mechanical strength, flexibility, and resistance to cracking under pressure or impact.
compliance with standards world wide
Manufactured in Class 500 as per IS 16647:2017 for sizes ranging from 110 mm to 1200 mm with pressure ratings of PN12.5 to PN25.
PVC-O vs Traditional Pipe Materials
Strength-to-Weight Ratio
PVC-O pipes offer high mechanical strength at a fraction the weight of metal or PVC-U pipes, improving handling and logistics.
Hydraulic Efficiency
Smooth inner surfaces in PVC-O reduce friction losses, maintaining consistent flow and minimizing energy usage over time.
Crack Resistance
PVC-O resists rapid crack propagation thanks to its layered molecular structure; PVC-U and metals are more prone to fracture.
Installation & Cost Efficiency
Lighter weight and flexibility make PVC-O easier and cheaper to install, with lower overall lifecycle costs than metal or rigid PVC.
Advanced Strength & Reliable Manufacturing
OPTIFLUX™ High-Strength Oriented PVC (PVC-O) pipes utilize molecular orientation technology to transform PVC into a highly ordered structure, delivering superior strength, pressure resistance, and long-term durability. Manufactured in strict compliance with IS 16647:2017 and ISO 16422:2014, these pipes ensure consistent quality, reliability, and optimal performance for water supply and pressurized applications.
Molecular Orientation Technology
Transforms PVC’s random molecular structure into a highly ordered, layered form for superior performance.
Enhanced Strength & Pressure Capacity
Pipes can withstand higher pressures and impacts, ensuring long-term reliability.
Greater Flexibility
Improved adaptability makes pipes ideal for diverse applications, from water supply to irrigation.
Corrosion & Chemical Resistance
Oriented PVC structure provides excellent resistance to corrosion, chemicals, and environmental degradation, ensuring durability in varied conditions.
Automated Precision
Fully automated production ensures consistency, accuracy, and reduced human error.
Low Maintenance & Efficiency
Streamlined process reduces upkeep, while optimizing efficiency and reliability.
Energy & Cost Savings
Lower power consumption translates into reduced operational costs and faster ROI.
Certified Quality
Adheres to BIS and ISO standards, guaranteeing dependable, long-lasting performance.
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